Machine detection replaces manual detection,It can scientifically extend the service life of wire rope and reduce the cost of wire rope
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original Disruptive Transcendent Leading
The significant advantage of surpassing the traditional technology
TCK.W magnetic memory wire rope Al weak magnetic inspection technology fully uses the characteristic of magnetic memory of Ferro-magnetic material. It actively regulates a memory magnetic field with appropriate quantity. It uses wide air gap and noncontact weak magnetic sensing technology and Al technology. By collecting magnetic energy potential differential information distributed and memorized in wire rope volume element, it can inspect online, realtime, automatically all kinds of hidden dangers of wire rope such as broken wire, abrasion. corrosion and fatigue during the rope operation.
TCK.W has 34 core technology patents, 3 invention patents from the United States, the European Union and Japan, and 24 software Copyrights.
OCC Award Speech:
The TCK.W wire rope online automatic detection system will completely change the way of manual and periodic visual inspection. Through continuous and uninterrupted inspection during the operation of the wire rope, the safety monitoring of the wire rope will be raised to the highest state.
Machine detection replaces manual detection,It can scientifically extend the service life of wire rope and reduce the cost of wire rope
t can inspect all kinds of wire rope flaws such as internal, external broken wire, abrasion, corrosion, deformation, fatigue etc.
The elevator wire rope inspection technology invented by TCK.W and successfully solve the technical problem of wire rope detection.
After TCK. W system is installed in the main belt of a mine,not only ensures the operation safety of the conveyor belt, but also creates huge economic benefits.
Bayan Gaole Test report
Flaw detectability
Check wire rope safety
Severe flaw: LMA reaches 80%-100% of discard upper limit, real-time detectability 100%
Serious flaw: LMA reaches 60%-80% of discard upper limit, real-time detectability 100%
Medium flaw: LMA reaches 40%-60% of discard upper limit, real-time detectability 100%
Minor flaw: LMA reaches 20%-40% of discard upper limit, real-time detectability >99%
Slight flaw: LMA reaches 20% of discard upper limit, real-time detectability >95%
Inspection repeatability
Monitoring wire rope status
Severe flaw: 100%
Serious flaw: 100%
Medium flaw: 100%
Minor flaw: 99%
Slight flaw: 95%
Inspection Accuracy
Identify the wear status of wire rope
LMA inspection uncertainty: <±1%;
Broken wires q ● uantitative error in one lay length: <1 wire*
Wire rope dia. measure error: ±1%*
Flaw positioning accuracy:≥99%;
Remark:* Partially equipped with AI machine vision identification system
In China good and poor wire rope quality inspection devices are mixed, some fakes equipment pretended real ones , bad money drives out good money. If the customer chooses one test equipment that is not easy to use or even cannot be used, it will not only achieve the safety management goal of the wire rope, but will increase the new safety hazard. At the same time, purchasing a backward technology device will also bring unnecessary economic loss to enterprise。
"The way to distinguish a horse and mule is to pull them out and make them walk" It is the great wisdom of the Chinese to make the right choice. "Marrying by contesting” or "verification results" is the correct way to choose excellent equipment. Seeing is believing, and the result is the first, Using the flaw detection rate, repetition rate, accuracy rate to verify the quality of the equipment, the poor quality equipment are very easy to expose.
Can inspect all kinds of wire rope flaws such as internal, external broken wire, abrasion, corrosion, deformation, fatigue etc.
Most of them can only inspect broken wires on surface of rope, but do nothing to other defects of rope
Good advanced technology: inspect the same rope repeatedly for many times, and the results of each test are basically the same
Repeat the test for the same wire rope; the results of each test are different.
Repeat detection on the same wire rope, the flaw value of each test is basically the same;
The wire rope cannot be quantitatively tested, or the value of the flaws detected by each test is different.
The distance between the sensor and the surface of the wire rope is >30mm, the passing ability of device is strong, and the high-speed passage of the wire rope is not affected, so online monitoring can be realized;
The detection distance of the sensor is less than 2mm, the passing ability of device is weak, and the vibration and the swing of the wire rope caused by high speed passing will damage the testing head, so online testing cannot be realized;
TCK.W Weak magnetic detection technology——Safety is more benefit
TCK.W has been invited to participate in Offshore Technology Conference 2023
TCK.W
2023-03-31
We're excited to announce that we'll be exhibiting……
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