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TCK.W-BX wire rope tester(4G)

TCK.W-BX wire rope tester(4G)

1. The safe operation of wire rope is always in a completely controlled monitoring state.
2. The inspection is completed during production, thus leading the two processes of production and inspection combined into one, effectively improving the utilization rate of equipment.
3. It can reduce energy consumption of the equipment used for wire rope detection, save energy and reduce consumption significantly;
4. It can scientifically extend the service life of wire rope and reduce the cost of wire rope.

who I am——TCK.W-BX wire rope tester(4G)

Magnetic Memory Wire Rope AI Weak Magnetic Inspection Technology

  TCK.W series products comply with wire rope safety bearing capacity checking principle in the international standard (ISO3154), correctly assess the residual bearing capacity and service life of the tested wire rope in-service through quantitative testing to the effective cross-sectional area loss percentage of actual load-bearing metals caused by various internal and external wire breakage, abrasion, fatigue and other damages , providing users with scientific basis for safe use and reasonable replacement in accordance with standards and specifications, and are High-tech guarantees in preventing effectively rope breaking accidents, reasonably reducing the cost of ropes and scientifically improving wire rope operating efficiency.

Smart Wire Rope Inspection Equipment-5G


Protable Wire Rope Inspection Device-4G


Super Large Diameter Wire Rope Inspection Equipment-5G


What can I do-——It can inspect all kinds of wire rope flaws such as internal, external broken wire, abrasion, corrosion, deformation, fatigue etc.

Technical Parameters

  1. Inspection function: quantitative inspection on broken wires,abrasion, corrosion and fatigue.

  2. LMA of MRT Inspection uncertainty :≤±1%

  3. Flaw positioning accuracy:≥99%

  4. Automatic benchmarking function: adapt to benchmarking forvaried wire rope and automatic benchmarking once on singlepoint location without need to benchmark at multiple positionsfor multiple times.

  5. Self-diagnosis function: have self-diagnosis function for sensorproperty, communication modular, storage modular, AD/DAmodular and remaining capacity.

  6. Emergency unlock of device: personnel and device can beguaranteed by withdrawing rapidly with unlock time<1 second;

  7. Operation model: equipped with wide color touch screen andkey pad with key membrane. Support dual mode operation.

  8. Display function: wide color touch screen to display inspectioncurve during inspection.

  9. Retrieval function: can retrieve inspection content on real-timethrough touch screen, including current curve of wire rope, flawposition, flaw quantity list. Historic inspection data can also be retrieved.

  10. Report function: By connecting with computer through Wi-Fi,inspection report can be printed out instantly. Can also printinspection report of any historic point whenever necessary.Inspection report is automatically generated by software andeasy to be read and interpreted.

  11. Magnetic memory regulation device: self- contained unit withfunction of regulating memorized magnetic fie l d . M e m orizedmagnetic field can be maintained forever if no external interference.

  12. Inspection device: self- contained unit with non-contact weakmagnetic sensor array. Can collect magnetic energy potentialdifferential information in wire rope and analyze quantitativelywithout connecting external operation system.

  13. Data storage: 64G Class 10 high speed flash memory can supportsaving maximum 50,000 meters long wire rope for single inspection.Storage supports saving 1,000 inspections for 10,000 meter/time.

  14. Passing-through capability: air gap between sensor and wire rope:10-30mm

  15. Inspection speed: 0-3m/s. Not affected by surface warp, oil anddeformation.

  16. Data transmission: Wifi transmission or USB transmission.

  17. Sensitivity of sensor: 12V/mT

  18. Electric magnetic sensing signal-to-noise ratio: S/N>85dB

  19. Maximum Sampling rate: 1024 times/m

  20. Rated working voltage: Power supply by Lithium battery, DC 7.4 V

  21. Continuous operation hours of battery:≥6hours

  22. Ingress protection:IP53

  23. Working environment: -20℃-+55℃; RH 95%

Specification and Models

ModelDiameter of wire rope(mm)Dimension (LxWxH) (mm)
TCK.W-BX40-4G16-26316X178X195(D) 267X155X195(M)
TCK.W-BX55-4G26-42316X178X195(D) 460X193X301(M)
TCK.W-BX65-4G36-52316X178X195(D) 460X193X301(M)
TCK.W-ZN0838-5G8-38430X130X263(D) 460X193X301(M)
TCK.W-ZN3560-5G35-60430X130X263(D) 465X231X324 (M)
TCK.W-ZN6080-5G60-80546X243X400(D) 546X243X400(M)