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TCK.W wire rope online detection system application -Du Xiaoqin

  1 Cause Analysis

  With the continuous improvement and progress of production technology and social philosophy, safety production has been paid more and more attention, and the mechanical and electrical safety protection of the mining system is becoming increasingly perfect. For the reason, during the operation of the mine improvement system, the wire rope was often pulled off due to the impact of external forces, causing major malignant accidents such as broken ropes and squats. Essence The steel wire rope structure is shown in Figure 1. Steel wire rope lossless detection

lw1.jpg

 

  In the process of improving the system operation, the wire rope understands the broken wire, rust, and corrosion of the steel rope, which is of great significance for the safe operation of the rated machine. Usually, we use the daily use of the naked eye and the label caliper to determine the changing trend of the wire rope during the improvement process. There are many disadvantages to see the surface corrosion and cutting of the wire rope, and there are many disadvantages.

  (1) Observing the wire rope with the naked eye, you can only see the surface change trend of the wire rope, and you cannot see the inner wire of the wire rope.

  (2) To measure the wire rope with a gigarette calibration, you can only measure the broken wires and disconnection of the steel wire rope one by one, and the full rope can be measured.

  Therefore, based on this situation, the system that can conduct a system that can comprehensively automatically detect the operation of the rope of the wire rope full rope is imperative.


  2 TCK.W wire rope online automatic monitoring system overview

  TCK.W wire rope online automatic monitoring system adopts weak magnetic detection technology, using the changes in the spatial magnetic field vector situation and the operation of the operation of the wire rope to detect the magnetic signal on the wire rope, so as to realize the changes in various damage changes such as wire rope wire, rust, fatigue wear and other damage changes. Online detection and precise positioning, finally print text reports. The monitoring system can be widely used on the steel wire rope of the lift transportation machinery in the mines, port loading and unloading machinery, construction, tourism and other industries.

  2.1 working principle

  According to the on -site inspection, the detection device is installed at the auxiliary manhole manhole rack. The detection device is well installed and reliable. The wire rope can flexibly detect the device. , Using weak magnetic detection technology, using the changes in the spatial magnetic field vector situation and the law of operation of the operation of the magnetic signal on the wire rope. The device is connected to the secondary station through the data cable. Connect the power cord. Open the detection probe so that the wire rope is at the center of the detection probe, loosen the detection probe, and the detection device moves simultaneously with the operation of the wire rope. During the detection, the detection of the effective section of the steel wire metal metal metal with the detection probe is detected. The conversion, finally the detected information was transported to the main control station, and then the main control station conducted a comprehensive comprehensive analysis of the detection information. In the end, the monitoring report of various damage such as the wire rope, rust, and wear of the wire rope.

  2.2 System functions

  (1) The detection device uses a dedicated sensor to accurately detect damage to the wire rope, rust, fatigue and other damage;

  (2) The second -level station uses the A/D sampling chip with ARM single -chip microcomputer and 12 -bit accuracy to achieve high -precision mold conversion;

  (3) The main control station is the nerve center of the entire monitoring system. It can comprehensively analyze the detection information. It can provide daily analysis and processing results and the damage change trend of the wire rope to achieve online real -time monitoring.

  2.3 System Features

  (1) Real -time online monitoring of full -rope, no parking, no affecting production, no harm to the human body;

  (2) It does not affect the normal operation of other equipment and does not affect the surrounding environment;

  (3) The temperature of the working environment is between -20 ~+40 ℃;

  (4) According to the daily monitoring situation, you can judge the trend of steel wire ropes, corrosion, and rust to the trend of rope, and eliminate hidden dangers in advance to ensure safe production;

  (5) Optimized human -computer engineering, realizing easy operation, impeccable appearance, and creative structural design, reflecting the simplification and efficient concept of aggregate industrial products;

  (6) Solve a series of problems such as follow -up ride ride rope rope and large jumping rope and large jump.

  2.4 System operation

  (1) Double -click the computer desktop icon to run the "TCK.W wire rope online real -time security detection management system" and enter the main interface of the system.

  The information bar and the function buttons are composed of 4 parts. It mainly displays the wire damage curve of the wire rope in real time, and uses the function button to establish the function of the steel wire rope target file, system calibration, detection, stop, and the damage curve and damage data of the wire rope.

  (2) Login system. Enter the corresponding password to protect the security of the information and prevent the misunderstanding of non -operators, and the system passes the password certification.

  (3) Set the current goal. Setting the goal is to put the related data together, and then get accurate analysis results.

  (4) Return to the main interface of the system, click the "Detection" button, and the system starts to detect the steel wire rope; click the "Stop" button to stop the detection of the system and automatically save the collection data. During the detection process, the curve display area of the main interface of the system shows the detected damage curve in real time.

  (5) View results. In "results", we can clearly check the damage curve and daily record value and print them.

  (6) View data. In "Data", we can clearly see various damage data results.


  3 Application prospect

  Our group company coal -tongkou ore ore, swallow mountain mine, horse spine ore, etc. are installed and used by TCK.W wire rope online automatic monitoring device. The operation is normal to this day. Real -time monitoring of the full rope of the wire rope is high. The normal and safe operation of the rangers is guaranteed to ensure the safe production of coal mines and have a broad market promotion prospect.

The application of TCK.W wire rope detection technology in academic journals

Editor's note: TCK.W has developed a weak magnetic rope detection technology that can real-time monitor the status of steel ropes 24 hours a day, 365 days a year, and locate, classify, and quantitatively identify various internal and external defects. Currently, more than 2,500 clients in 42 countries worldwide are using this technology. These clients have published papers on the safety and economic benefits brought about by this new technology in various academic journals. Here is a compilation of some of these papers for experts and scholars to explore and study in depth.。

序号

论文名称

发表期刊

作者单位

作者
行业
1
《港口科技》
Lianyungang New Oriental International Container Terminal Co., Ltd. Jiansu, Lianyungang, 222000
Zou Xiaohua1, Zhu Jiashuang2, Xu Guochun2
港口
2
《Mining Machinery》
Henan Xinzheng Coal Power Co., Ltd
Liu Shidong
mine
3
Yungang Coal Mine
Datong Mining Industry Group
Yang Buzhong
coal
4
"Well Construction Technology"
Tongmei Group Mechanical and Electrical Management Office
Xue Peng
coal
5
"mining machine"
Henan Province Xinzheng Coal Power Co., Ltd.
Liu Shidong
coal
6
"Mechanical and Electrical Information"
Tongmei Group
Du Xiaoqin
coal
7
"Coal Industry Association"
Jizhong Energy Fengfeng Group Co., Ltd.
coal
9
Science and technology information
Coal mining Group digging Jinwan coal industry Gong
zhu dagen
coal
10
Jinchuan Technology
The second mining area of Jinchuan Group Co., LTD
Wang Qunchang
Gold Mining
11
《渤钻50006平台》
中石油渤海钻探50006钻井队
中石油
石油
12
《长城钻探钻井》
中石油长城钻探工程有限公司
长城钻探钻井
石油
13
《渤钻50006平台》
中石油渤海钻探50006
中石油
石油
14
《煤矿安全》
峰峰集团
冀庆亚
煤炭
15
《煤矿安全》
峰峰集团公司,河北 邯郸 056001
张步勤 冀庆亚 赵焕章
煤炭
16
《煤矿机电》
晋城蓝焰煤业股份有限公司
郭东兵
煤炭
17
《经济技术协作信息》
中煤金海洋集团公司
吴刚
煤炭
18
《煤矿安全生产网》
济宁矿业集团落陵煤矿
赵玉春
煤炭
19
《同煤科技》
大同煤矿集团公司
宋晓宇
煤炭
20
《地质矿山》
冀中能源股份有限公司邢台矿
吕能江
煤炭
21
山东煤炭科技
新矿内蒙能源公司黑梁矿井筹建处
贾爱学
煤炭
22
仪表技术与传感器
西安科技大学
陈海瑜
院校
23
《建井技术》
双鸭山矿业集团东荣三矿
毕可仁
煤炭
24
《煤矿机电》
枣庄矿业集团公司蒋庄煤矿
赵强
煤炭
25
《矿业论坛》
山西煤炭运销集团和尚嘴煤业有限公司
马强
煤炭
26
《能源技术与管理》
上海大屯能源股份有限公司
李 锋
煤炭
27
《隧道建设》
中国中铁隧道集团有限公司龙厦铁路
赵喜斌
铁路
28
冀中能源峰峰集团有限公司
29
《金川科技》
金川集团有限公司二矿区
王群昌
30
《机械管理开发》
同煤集团有限责任公司云冈矿
杨步忠
煤炭
31
《煤炭技术》
国投新集能源股份有限公司
岳粹巍
煤炭
32
《矿山机械》
上海大屯能源股份有限公司徐庄煤矿
袁 新
煤炭
33
《江西煤炭科技》
乐平矿务局沿沟煤矿
彭少锋
煤炭
34
《华东科技》
安徽水利工程机电检测所
杨 军
水利
35
《采矿技术》
南京银茂铅锌矿业有限公司
王建华
铅锌矿
36
《经济管理》
山东黄金矿业莱州有限公司焦家金矿
尹海林
金矿
37
《中国设备管理》
原中信重机矿山机械研究院
窦毓棠
科研
38
《材料开发与应用》
原中信重机矿山机械研究院
窦毓棠
科研
39
索道年会论文
洛阳威尔若普检测技术有限公司
窦柏林
索道
40
《制造业自动化》
吉林工程技术师范学院
唐耀武
院校
41
《研究与开发》
河南科技大学机电工程学院
张彦平
院校
43
《山东煤炭科技》
鹤岗矿业集团公司兴安煤矿
陈 影
煤炭
44
《起重运输机械》
厦门华夏国际电力发展有限公司
翁春华
港口
45
《上海电梯》
湖南省常德市特种设备检验检测所
杨辉
电梯
46
《工程机械学报》
武汉理工大学
陶德馨
院校
47
《机电信息》
福建信息职业技术学院机电工程系
陈 琳
电梯
48
《山东煤炭科技》
黑龙江省煤矿矿用安全产品检验中心
汪伟红
煤炭
49
《工业技术》
河南煤业化工集团焦煤公司赵固二矿
王国喜
煤炭
50
《山东煤炭科技》
龙煤集团鹤岗分公司富力煤矿
郝军
煤炭
51
《山东煤炭科技》
七台河矿业精煤集团有限责任公司东风煤矿
郑成才
煤炭
52
《煤炭技术》
鹤岗矿业集团公司
彭树彦
煤炭
53
《华东科技》
平顶山天安煤业股份有限公司六矿
李建全
煤炭
54
《煤矿机电》
中煤第四十九工程处
程 山
煤炭
55
《江汉石油科技》
中国石化江汉油建工程有限公司
肖金品
石油
56
《煤炭行业标准》
批准执行:国家发改委
TCK·W
煤炭
57
《矿山机械》
原中信重机矿山机械研究院
窦毓棠
科研
58
特种设备研讨会论文
洛阳威尔若普检测技术有限公司
窦柏林
特种设备
59
《武汉理工大学》
武汉理工大学 物流工程学院
董熙晨
院校
60
《科技风》
河北唐山曹妃甸实业港务有限公司
康聚生
港口
61
《研究与开发》
河南科技大学机电工程学院
张彦平
院校
62
晋煤蓝焰煤业股份有限公司成庄矿洗选厂
煤炭
63
晋城蓝焰煤业股份有限公司成庄矿
煤炭
64
中国煤炭机械工业协会、煤矿与煤炭城市发展工作委员会
煤炭
69
中国中铁隧道集团有限公司
赵喜斌,郭得福
70
南京银茂铅锌矿业有限公司,江苏南京210033
王建华
71
煤炭科学研究总院 检测研究分院 , 北京  100013
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