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Wire Rope Online Automatic Inspection System

Wire Rope Online Automatic Inspection System

1. The safe operation of wire rope is always in a completely controlled monitoring state.
2. The inspection is completed during production, thus leading the two processes of production and inspection combined into one, effectively improving the utilization rate of equipment.
3. It can reduce energy consumption of the equipment used for wire rope detection, save energy and reduce consumption significantly;
4. It can scientifically extend the service life of wire rope and reduce the cost of wire rope.

who I am——Wire Rope Online Automatic Inspection System


Machine intelligence inspection replaces manual inspection

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What can I do-——It can inspect all kinds of wire rope flaws such as internal, external broken wire, abrasion, corrosion, deformation, fatigue etc.

Technical Parameters

(1) Inspection range of wire rope: Φ16-80mm;

(2) LMA inspection uncertainty: <±1%;

(3) Flaw positioning accuracy:≥99%;

(4) Inspection speed: 0-6m/s;

(5) Monitoring speed: 0-20m/s;

(6) Passing-through capability: Non-interferencewith warp, grease or deformation;

(7) Clearance between sensor and wire rope: 10-30mm;

(8) Max. amplitude of wire rope:<10mm;

(9) Sensor sensitivity: 1.5V/mT;

(10) Signal-to-noise ratio: S/N>85dB;

(11) Max. sampling rate: 2048times/m;

(12) Working voltage: AC220V±10%/50/60 Hz;

(13) Communication network: WIFI or industrial Ethernet;

(14) Docking communication protocol: TCP/IP, Modbus;

(15) Ingress protection: IP67;

(16) Working environment: -40℃-+60℃/RH 95%;

(17) Continuous working hours: ≥168h;

(18) Service life of equipment: ≥10 years;

Flaw Detectability

● Severe flaw: LMA reaches 8%-10% , real-time detectability 100%

● Serious flaw: LMA reaches 6%-8% , real-time detectability 100%

● Medium flaw: LMA reaches 4%-6% , real-time detectability 100%

● Minor flaw: LMA reaches 2%-4% , real-time detectability >99%

● Slight flaw: LMA reaches =2% , real-time detectability >95%

LMA reaches >1% , real-time detectability >95%

Inspection Repeatability

● Severe flaw: 100%,flaws inspection waveforms basically coincide

● Serious flaw: 100%,flaws inspection waveforms basically coincide

● Medium flaw: 100%,flaws inspection waveforms basically coincide

● Minor flaw: >99%,flaws inspection waveforms basically coincide

● Slight flaw: >95%,flaws inspection waveforms basically coincide

Inspection Accuracy

●Steel wire rope, coiled tubing metal cross-sectional area (LMA) loss rate detection error: < ±1% 

● Broken wires quantitative error i n one lay length:<1 wire*

●Steel wire rope, coiled tubing dia. measure error: ±1%*

●Steel wire rope, coiled tubing measuring error of wire rope length:<0.2%

●Flaw positioning accuracy:≥99%;

How to choose an excellent testing equipment

In China good and poor wire rope quality inspection devices are mixed, some fakes equipment pretended real ones , bad money drives out good money. If the customer chooses one test equipment that is not easy to use or even cannot be used, it will not only achieve the safety management goal of the wire rope, but will increase the new safety hazard. At the same time, purchasing a backward technology device will also bring unnecessary economic loss to enterprise。

"The way to distinguish a horse and mule is to pull them out and make them walk" It is the great wisdom of the Chinese to make the right choice. "Marrying by contesting” or "verification results" is the correct way to choose excellent equipment. Seeing is believing, and the result is the first, Using the flaw detection rate, repetition rate, accuracy rate to verify the quality of the equipment, the poor quality equipment are very easy to expose.