Consulting Hotline 400-859-1288

1. Products Brief Introduction

Wire rope is the lifeline of cableway. There is always lurking danger of rope failure because of rope strength loss during operation of cableway. The current manual inspection including visual inspection and callipering are low efficient and limited. The traditional MRT methods can not realize online automatic inspection for cableway rope because of its technical limitation.

TCK.W Wire Rope Inspection Expert System is designed to replace manual inspection with machine intelligent inspection, and innovatively solves the technical problem of wire rope online real-time. It can not only meet the technical requirements of wire rope inspection standard in China, European and American but also beyond the standards in many ways.

2. System Configuration

Inspection accuracy:

● Severe Flaw Value: Real-time Detection rate: 100%

● Serious Flaw Value: Real-time Detection rate: 100%

● Medium Flaw Value:Real time Detection rate: 99%

● Slight Flaw Value: Real-time Detection rate: 95%

● Below Slight Flaw Value: Real-time Detection rate:

Unique Advantage:

1. Wire rope whole service life under safety control

2. Synchronized inspection during high-speed operation

3. Replacing manual inspection with machine visual identification inspection

4. Integration of MRT & VI system.

5. Internet + expert inspection with remote diagnosis

Conforming to:

● Standard practice for electromagnetic examination of ferromagnetic steel wire rope (ASTM-E1571-2011)

Technical parameters;

1. LF/LMA equivalent uncertainty: <±1%

2. Statistical error for number of broken wires in the length of 6D and 30D: <1

3. Measuring tolerance of wire rope diameter: <±1%

4. Flaw positioning accuracy: ≥99%

5. Rope speed for inspection: 0-4m/s;

Rope speed for monitoring: 0-15m/s

6. Wire rope diameter range: Φ26 - 76mm

7. Machine visual identification sampling frequency response: >20 times/s

8. Sensor working temperature: -20℃~55℃, Humidity: ≤ 95%RH

MRT maximum sampling frequency response: 2048 times/m

9. lngress protection: lP67

3、Test report

  • Wire rope current weak magnetic status view
  • Cableway rope splice analysis report

4. Application locale

Cableway at Pizzol, Switzerland

Cableway at Mellau, Austria

Cableway at Santosa, Singapore

Cableway at Badaling Greatwall, Beijing

Cableway at Mount Faber, Singapore

To obtain detailed technical information, please submit your information in the following message board, the staff will contact with you after confirmation, and send the data to your mailbox.